Shandong New Blue Environmental Protection Technology Co., Ltd.

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Urea Liquid Production Line

Urea Liquid Production Line,adblue Production Line.AdBlue Production machine and Filling Equipment. NEWBLUE Urea Liquid Production Line.

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    Product Details


    Urea Liquid Production Line

     

    Customer Witness

    Leading technology, best-selling overseas, always chosen by customers from over 30 countries such as China, India, Malaysia, South Africa, etc


    Urea Liquid Production Machine

    The following illustrations are for reference only. The specific AdBlue production line needs to be customized according to customer requirements.
     

    Host:
    U-PVC pipeline; Pure water instant heating system
    Bipolar RO plus EDI system; Pressure flow sensor system
    PLC automation system; Cloud based transmission system
    Quality monitoring system; Sensor

    Stirring system:
    304stainless steel; High speed variable frequency motor stirring
    German urea quality sensor; Quality sensor
    Stainless steel pure water delivery pump
    Pure water automatic heating constant temperature system

    Precision filtration system:
    Primary coarse filtration; Secondary precision filtration
    Tertiary precision filtration; Stainless steel filter pump
    Super filtering

    Intelligence control system:
    System self-test; Remote monitoring; Consumable reminder; Error reminder
    Urea concentration self check; One click start; 7-inch touch screen
    European standard electronic control panel
    Filling control system
    Continuous monitoring of water quality
    flow monitoring
    All devices are connected to the Industrial Internet Intelligent Monitoring System of the New Blue Cloud Platform

     

    NW-200K

    Capacity

    40-60 ton

    Area

    60

    Applicable voltage

    380V/220V

    Applicable water source

    Groundwater/

    tap water

    Ultra pure water resistivity

    ≥15M

     

    Power

    48-72kw

    Filling Equipment

    2+2 (1-25L)High precision weighing and filling

    This equipment adopts a high-precision weighing system with a unique design of 2+2 four filling valves, which can meet the filling needs of small and medium-sized packaging of 1-25 liters, truly achieving the goal of all-in-one and multi-purpose.


    Filling Speed
    1-5 liters of 300-500 barrels per hour,
    160-260 barrels per hour at 10-25 liters.

    Quantitative tolerance
    1-5 liters ≤ (within 5 grams)
    10-25 liters ≤ (within 10 grams)
     

    6-head three row side push high-precision weighing and filling machine

    Filling Speed
    1-5 liters 150-250 barrels per hour per head
    10-25 liters 80-130 barrels per hour per head

    Quantitative tolerance
    1-5 liters ≤ (within 5 grams)
    10-25 liters ≤ (within 10 grams)

    Customizable according to customer  production capacity of 4-12 heads

    The three row weighing filling machine is a filling machine developed by our company for small and medium-sized packaging filling. This machine adopts a separation method of the in and out barrel conveying line, and the barrels are pushed to the weighing platform through the pushing device on the in barrel conveying line. The filled barrels are pushed to the out barrel conveying line by the power transmission device in the weighing area. Due to the ability to prepare the bottles and barrels during the filling process, compared to a single row linear filling machine, it has a shorter working cycle and improves the production efficiency. The operation process can be adjusted to the target filling device on the touch screen, and each filling valve can be fine tuned according to the filling amount. During the filling process, it achieves high, medium, and low speeds, with a high degree of intelligence. No barrels or cans are filled, and the output is automatically calculated.
     

    10 head (1-5/5-25 liters) filling machine

     

    FillingSpeed
    1-5 liters 120-180 barrels/head/hour
    10-25 liters 70-120 barrels/head/hour

    Quantitative tolerance
    1-5 liters ≤ ± 0.2% FS (within 5 grams)
    10-25 liters ≤ ± 0.2% FS (within 10 grams)

    Customizable according to customer production capacity of 4-12 heads
     

    Advantages of Equipment

    Advanced manufacturing technology

    All equipment parts adopts international top brands such as Dow membrane, Nanfang pump etc. The equipment operates stably and long-lasting. The harsh factory test conditions, strict calibration process of the metering sensors ensures high accuracy, high safety and stability.

    Advanced ultrapure water process

    Above 10 grade filtration and electro deionization membrane stack process, make the de metallization ionization of pure water is up to 99999%, ensures the cleanliness and non metallization of urea solution.  

    The on-line after-sales service platform updates the replacement of filter element and filter screen in real time, ensures stable operation, and long-term stability of ultra pure water quality.

    Advanced IOT technology

    Real-time Sensor monitoring is adopted to ensure the lowest faults rate of equipment. Real-time failure analysis in the background, consumables replacement reminder, quality sensor monitoring of urea solution, active early warning and telephone reminder of background professional customer service, guarantees the quality of urea solution.

    High precision urea solution production

    Automatic proportioning technology, extremely high-precision sensor technology, automatic adjustment of product quality, and early -fault -warning system are adopted to ensure the quality of urea solution.

    Experienced after-sales team and standardized service process

    We provide customers full process after-sales service support. Professional technical engineers support and fast respond to customers requests.

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